Accurate measurement of liquid volumes at any point in a container is critical for many commercial and industrial processes. Reducing process variability results in less waste, higher quality and reduced cost, and can make a big difference in profitability for OEMs.
Madison Company offers a variety of continuous level sensors to address a wide range of applications. Fluid considerations include viscosity, temperature and pressure, while container considerations range from size and shape to accessibility. Chemical compatibility with both the fluid and the container is also a factor for long life and reliable operation.
Madison continuous level ultrasonic sensors provide non-contact continuous level measurement of difficult liquids such as semi-solid, corrosive, and viscous medias, as well as open channel flow measurement. Ultrasonic sensors are particularly good for applications that must sense a non-metallic object in an environment where there is systematic, heavy wash down, liquid, dust, heavy spray, food, ink, or other environmental hazards.
Madison’s industry expertise is not only in the manufacture of high-quality ultrasonic level sensors, but also in the recommendation of the proper ultrasonic level sensor type. Madison’s trained experts will consider fluid composition, chemical compatibility, container size and shape, agitation and by-products (foam or vapor), level range and required 3rd party certification(s). If a standard ultrasonic sensor will not work for the application, Madison can custom engineer a solution in as little as 4 days, once the requirements are established.